前言

INTRODUCTION

近年來，中國CNC加工市場規(guī)模持續(xù)擴大，各領域對CNC加工需求愈發(fā)旺盛。從汽車制造、電子設備生產到航空航天、精密機械加工，CNC技術憑借其高精度、高效率的優(yōu)勢，已成為推動產業(yè)升級的關鍵力量。

In recent years, the market scale of CNC processing in China has been continuously expanding, and the demand for CNC processing in various fields has become increasingly vigorous. From automotive manufacturing and electronic equipment production to aerospace and precision machinery processing, CNC technology, with its advantages of high precision and high efficiency, has become a crucial force in promoting industrial upgrading. 

CNC （Computer Numerical Control 計算機數(shù)字控制）加工是指通過計算機程序控制機床的運動和加工過程，對金屬/非金屬材料進行切削、鉆孔、攻絲等自動化加工，能夠精確地制造出各種復雜形狀的零件。

CNC (Computer Numerical Control) machining refers to controlling the movement of machine tools and the machining process through computer programs. It conducts automated machining operations such as cutting, drilling, and tapping on metal/non-metal materials, and is capable of precisely manufacturing various parts with complex shapes. 

在傳統(tǒng)的 CNC 加工生產模式中，上下料環(huán)節(jié)往往依賴人工操作。工人需要頻繁地將待加工的毛坯件放置到機床的工作臺上，加工完成后再將成品取出。這種方式存在諸多弊端。一方面，人工操作的效率較低，工人勞動強度大，而且長時間重復操作容易導致疲勞，進而影響加工精度和生產效率。另一方面，人工上下料難以實現(xiàn) 24 小時不間斷生產，限制了企業(yè)的產能提升。

In the traditional CNC machining production mode, the processes of loading and unloading materials often rely on manual operations. Workers need to frequently place the workpieces to be processed on the workbench of the machine tool, and then take out the finished products after the machining is completed. This approach has numerous drawbacks. On the one hand, the efficiency of manual operations is relatively low, and the labor intensity for workers is high. Additionally, long-term repetitive operations are prone to cause fatigue, which will further affect the machining accuracy and production efficiency. On the other hand, it is difficult to achieve 24-hour continuous production through manual loading and unloading, thus restricting the enhancement of the enterprise's production capacity. 

隨著工業(yè)自動化技術的快速發(fā)展，越來越多企業(yè)開始探索通過智能化技術實現(xiàn)降本增效與質量升級，其中智能產線解決方案和機器人控制系統(tǒng)成為關鍵突破口。桁架機械手作為工業(yè)機器人的一種，目前在數(shù)控機床領域，正朝著高精化、高效運轉、多軸化、輕量化、易于使用等方向發(fā)展，而控制系統(tǒng)作為桁架機械手的“大腦”，在其中發(fā)揮著至關重要的作用。

With the rapid development of industrial automation technology, more and more enterprises are beginning to explore the realization of cost reduction, efficiency improvement, and quality upgrading through intelligent technologies. Among them, intelligent production line solutions and robot control systems have become key breakthrough points. As a type of industrial robot, gantry manipulators are currently developing in the field of CNC machine tools towards the directions of high precision, high-efficiency operation, multi-axis, lightweight, and ease of use. The control system, serving as the "brain" of the gantry manipulator, plays a crucial role in this process. 

華成工控自成立以來，始終致力于解決國內制造業(yè)核心痛點，為行業(yè)提供高性價比解決方案。憑借多年來在數(shù)控機床行業(yè)的深耕與積累，其機床控制系統(tǒng)憑借高精度、高穩(wěn)定性和高自動化特性，廣泛應用于數(shù)控機床上下料、五金加工、大小家電配件加工、汽配加工等行業(yè)，產品通過CE等認證，可以滿足出口要求。

Since its establishment, Huacheng Industrial Control System has always been committed to addressing the core pain points of the domestic manufacturing industry and providing cost - effective solutions for the industry. Thanks to years of in - depth development and accumulation in the CNC machine tool industry, its machine tool control system, featuring high precision, high stability, and high automation, is widely used in industries such as loading and unloading of CNC machine tools, hardware processing, processing of small and large household appliance parts, and auto parts processing. The products have passed certifications such as CE and can meet export requirements.

華成工控是深圳市智能化學會副會長單位。

應用案例：“CNC加工中心+桁架機器人”全自動生產線

Application Case: "CNC Machining Center + Gantry Robot"Fully Automatic Production Line

浙江某科技公司是一家集研發(fā)、生產、銷售流體連接件于一體的公司，主打產品包括過渡接頭、膠管接頭、快速接頭、油管及油管總成等。

為提升生產效率，該公司引入了高性能自動CNC加工中心，搭配自行研發(fā)的桁架機器人，并采用華成工控QC-L3G 機床線性機器人控制系統(tǒng)，構建了“CNC加工中心+桁架機器人”全自動生產線，實現(xiàn)了“毛坯入、成品出”的高效加工模式。 

A certain technology company in Zhejiang is a company integrating research and development, production, and sales of fluid connectors. Its main products include transition joints, hose joints, quick connectors, oil pipes, and oil pipe assemblies, etc. In order to improve production efficiency, the company introduced a high-performance automatic CNC machining center, equipped it with a self-developed gantry robot, and adopted the QC-L3G machine tool linear robot control system of Huacheng Industrial Control to construct a "CNC machining center + gantry robot" fully automatic production line, realizing the efficient processing mode of "blank input and finished product output". 

實施效果

Implementation Effects  

▲生產效率提升：工人操作設備數(shù)量從2-4臺增加到12-16臺，生產效率提高了3-4倍。

Improvement in Production Efficiency: The number of devices operated by each worker has increased from 2 to 4 units to 12 to 16 units, and the production efficiency has been improved by 3 to 4 times.

▲成本降低：減少了人工成本，同時降低了因人為操作失誤導致的廢品率。

Cost Reduction: Labor costs have been reduced, and meanwhile, the rejection rate caused by human operational errors has also been decreased.

▲質量提升：產品尺寸的重復性和一致性得到有效保證，客戶滿意度顯著提高。

Quality Enhancement: The repeatability and consistency of product dimensions have been effectively ensured, and customer satisfaction has been significantly improved.

▲智能化升級：實現(xiàn)了從傳統(tǒng)制造向智能制造的轉型，為未來發(fā)展奠定了堅實基礎。

Intelligent Upgrade: The transformation from traditional manufacturing to intelligent manufacturing has been achieved, laying a solid foundation for future development.

華成工控機床線性機器人控制系統(tǒng)專為機床上下料應用量身打造，滿足企業(yè)對高精度、高效率、高節(jié)拍的性能要求。The machine tool linear robot control system of Huacheng Industrial Control System is specifically tailored for the application of loading and unloading materials for machine tools, meeting the performance requirements of enterprises for high precision, high efficiency, and high production tempo. 

1. 高集成與低能耗

High integration and low energy consumption

采用多芯直連驅控一體，可靈活搭配多軸運動控制，集成度高。共母線降能耗設計，有效節(jié)能，降低企業(yè)生產成本。

It adopts the design of multi-core direct connection and integration of driving and control, which can be flexibly combined with multi-axis motion control, featuring a high degree of integration. The design of common bus to reduce energy consumption can effectively save energy and lower the production costs of enterprises. 

2. 高速通訊精準控制

High-speed communication and precise control

芯片直連內部總線，程序控制周期 1ms，伺服通訊周期達 250μs，電流環(huán)通訊周期達 62.5μs，實現(xiàn)高精度，高響應控制，能夠精準高效地完成上下料作業(yè)。

The chip is directly connected to the internal bus. The program control cycle is 1 ms, the servo communication cycle reaches 250 μs, and the current loop communication cycle reaches 62.5 μs. This enables high-precision and high-response control, allowing for accurate and efficient loading and unloading operations.

3. 優(yōu)化料盤堆疊邏輯

Optimize the stacking logic of the material trays

針對上下料場景，新增雙料盤模式，設置獨立車床安全區(qū)，取放料更精準，提升生產效率。

For the scenarios of loading and unloading materials, a dual-material tray mode has been newly added, and an independent lathe safety zone has been set up. This makes the process of picking and placing materials more accurate and improves the production efficiency. 

4. 高安全易操作

High safety and easy operation

配備車床專用安全邏輯，防撞機，提高系統(tǒng)安全等級。多種車床專用堆疊模式，減少示教流程，用戶上手快、操作便捷。

It is equipped with a dedicated safety logic for lathes to prevent machine collisions and improve the system's safety level. There are also various dedicated stacking modes for lathes, which reduce the teaching process, enabling users to quickly get the hang of it and operate it conveniently.

隨著智能制造技術的不斷發(fā)展，我們相信未來將有更多企業(yè)采用自動化、智能化的生產方式，提高生產效率、降低成本、提升產品質量。我們將繼續(xù)深耕控制系統(tǒng)領域，推出更多高效、智能的解決方案，為制造業(yè)的智能化升級提供強有力的支持。

With the continuous development of intelligent manufacturing technology, we believe that more enterprises will adopt automated and intelligent production methods in the future to improve production efficiency, reduce costs, and enhance product quality. We will continue to focus on the field of control systems, introduce more efficient and intelligent solutions, and provide strong support for the intelligent upgrade of the manufacturing industry.